House and Boat Projects

Susanna painting porch trim with the boys

We finally had a Saturday where the weather was beautiful. At least it was beautiful until right before dinner time. The skies opened up in the evening. At least the boat seems to be keeping the rain out of the cabin – it is a small step – but having the top of the boat keep water out is not as important as the bottom keeping the water out. I’ll have to wait until next year to confirm that.

The boys had soccer in the morning. Will’s team played better than they have all season, and they tied 2-2. Ben’s team is improving as well, even though they lost – something like 4-0. Ben is showing promise as a goalie – he enjoys the position and is pretty aggressive.

After the game, the boys headed over to a village of inflatable bounce houses that had been set up adjacent to Ben’s soccer game as a fundraiser. It was $5 each play in the village, and they borrowed money to play. To pay off their debts, both boys spent over an hour in the afternoon helping Susanna paint trim on the porch. Hopefully the trim dried enough before the rain.

I did get a little work done on the boat – epoxy repairs prior to installing the deck hardware.  I epoxied the holes and will drill them out – the epoxy will keep the balsa core from getting wet if the bedding compound leaks.

The holes filled with epoxy..
The holes taped from below to keep the epoxy from draining out of the holes..

O’Day 22 – Rewiring the Electrical System Part 1 (Battery Storage)

Measuringfor the placement of the structural support for the new battery

The original wiring on the boat was a mess.  I have ripped out most of the old wiring, and am in the process of replacing it all.  I also decided to replace the battery (I think it had one or two large batteries originally) with a small 35 Amp-Hour deep cycle AGM battery.  All the running lights and interior lights will be low-draw LEDs, so a large battery shouldn’t be needed.

The battery compartment and all the electrical switches are under the starboard settee.  I couldn’t figure out how the old batteries were originally restrained in the battery compartment.  There didn’t appear to be any place to connect a strap or any other restraining device.  So I am adding some support for the battery (with room for a second battery of the same size).  Yesterday I used epoxy and fiberglass tabs to connect three pieces of wood on the inboard side of where the batteries will sit.

Once all the epoxy has cured, I will run a 1×1 piece of wood across the inboard supports and one across the outboard supports.  The battery will sit between the supports, and I will use a strap to ensure the battery doesn’t move.

I am using fast-set hardener for the epoxy, so it should be ready for the next step this evening.

I am also working on constructing a new switch panel.  The old one had corroded to the point of not working. I have a hole cut for the panel and the piece of teak (I believe it is teak, but it doesn’t really matter) cut out.  This afternoon I will mark the cutout size on the back of the wood so I know exactly where all the hardware needs to fit.   I have the switches, fuse holders, and wire – so I should be able to finish the switch panel over the next couple of days.

I also worked on fiberglass repair on the starboard deck, alongside the cabin.  The wood decking core was wet when I bought the boat (years ago), and years ago I repaired the weak portion of the deck.  I had just never smoothed and painted the surface.  I’ll post pictures later today on that project.

Now for a quick dip in the (hopefully) not too cold pool.

Cutout under starboard settee for the electrical switch panel

Boat Progress (a little at least)

Susanna's sister, Sofia, and Tucker inspecting the boat before the carpet is installed

Susanna and I have been making progress on the sailboat this weekend. Yesterday, Susanna cut out the pattern for the new carpet, and cut the carpet to shape.  I was able to drill all the holes needed in the new steel square tubing for the trailer (and prep the steel for painting).

Today, after a nice relaxing morning enjoying coffee on the patio with Susanna, I spent time on the trailer. The second wheel was removed and I cleaned and painted the fist coat of POR-15 on it.  I also removed the remainder of the old/rusted square tubing.  I spent some time painting the new steel, and cleaning the rusty old steel.

Susanna finished preparing the floor for the carpet, and just before lunch we were able to install the new carpet.  What a big difference.  Now to get new cushions (or at least one new cushion – we have one that sort of fits).

Tonight, if it cools down enough that I feel like working in the workshop, I will start milling more trim for the boat.  I have to make pieces to cover the joint between the hull and the deck.  I also need to make trim to cover the edge of the carpet, and some more trim for around the hatches…

Carpet installed...
Trailer in progress

The story behind the sailboat

The sailboat on temporary stands

There has been a sailboat sitting on a rusting trailer in the garage for many years now.  It is an 1973 O’Day 22 sailboat.  A relic from a previous life of mine – one of the unfinished projects that I kept through the divorce.

I’ve had the sailboat for nearly 10 years.  Or maybe 10 years, I don’t remember exactly when I bought it.  I think it was the year before Will was born.  But maybe it was the year after that.  I have never put it in the water.

So it sat in the garage.  The tongue of the trailer protruding into the driveway, an eyesore that went with the house.  The kids played in it.  It collected leaves and dirt.  Before sitting in this garage, it sat next to the garage at the previous house I lived in.

It was easy to make excuses on why it was never finished.  Having kids took up too much time.  Then the new house.  Then the divorce.  And so here it sits.  But in reality – it never got finished because it is easier for me to start projects than finish them.

It is a perfect sized boat.  It fits on a trailer.  It isn’t too large.  But it is big enough to have a cabin that fits 4 people.

It is also going into the water this year.

I am pretty sure of that.  Not because all of a sudden I’m good at finishing projects.  But it has now become a family project.  Susanna decided she was tired of it sitting in the garage, and she wanted to go sailing this summer.  So with a little encouragement from her, the boat is making progress.

The boys and I have lifted the boat off the trailer.  We have started progressing on the inside of the boat, and I have started working on the trailer.   The goal isn’t to make the boat perfect, but to get it in the water.  This weekend we will dig out the sails and see what kind of shape they are in.

It helps having someone around to keep things on track – and encourage me to finish things.  It is much more fun to work on projects as a team.

Sailboat Project Day

One of our family goals is to get the sailboat in the water by this fall.  Just one time in the water.   I have had a 1973 O’Day 22 foot sailboat for over 10 years and I have never had it in the water.  It is in the garage, and the trailer has lots of rot.  Too much rot to move the boat, so even if I wanted to get rid of it, I would need to repair the trailer.

The boat off the trailer on the stands

The first part of the project required lifting the boat off the trailer, pulling the trailer out from under the boat, and setting the boat down on stands.

The boys and I started working on the boat this afternoon when Susanna headed into work.  The goal for today was to finish this step of the project.  I couldn’t have done it without the boys.  Ben helped the first part of the afternoon, and Will the second part of the afternoon.    All three of us struggled to pull the trailer out from under the boat (one of the tires was very flat – made it even harder to move).  It took the three of us and the tractor to pull it out.

None of the usual complaining about being bored and not helping.  There was a period that I wasn’t sure that we would get finished today.

The next step is to clean out the inside of the boat.  Susanna is planning on doing that over the next couple of days.  Then we will evaluate the scope of the work remaining to get the boat in the water.

We even dug out the mast from behind the barn (the boys washed it).

We are all scraped up and banged up from the project today.  I’m tired, but I think Ben got the most banged up (not all of it was project related – a lot of scrapes playing around on his bicycle after a hard day working outside) – he got a good cut on the palm of his hand helping put the mast on it’s storage rack.

I haven’t forgotten my other projects.  I am still working on the kitchen island – but I can’t just have one project going on at a time.  I want to make progress on the boat before we break to paint the trim on the house in July (with Susanna’s sister, Rebecka’s, help).