The boys’ blog books arrived today from Lulu.com. They are perfect – the boys immediately took them out and read them. And Will didn’t even complain about having to write in his blog tonight.
Now I feel obligated to write in my blog. I have taken a nice 10 day vacation between posts. I think it was a combination of the cold weather, maybe being a little burned out of writing, and the stress of worrying if (thanks to congress failing to do their job) there will be a furlough of federal employees starting this April.
Susanna has started school again – her last semester. That means that she won’t be free to work on house projects during the week. And probably not much during the weekends as homework starts to pile up.
We have made some progress on Will’s room. I have most of the drywall up, and the window repaired/repainted. I’ll try to get pictures up later this week. I hadn’t spent much time at all in the workshop – I’ve been waiting for the weekend temperatures to get above freezing. Working on the power tools when it is too cold outside sucks. Even after I get the workshop warmed up, the heavy tools are still bitter cold to the touch.
The weather today gives hope for warmer weather. I know by Sunday we will be back into winter, but hopefully not for that much longer.
Or, a visit to Madame Tussaud’s museum. Of course that isn’t all we did. But it is most of what we did. We were a bit slow getting out of the house (we couldn’t find Targa’s invisible fence collar that had been misplaced – but don’t worry the dogs found it while we were gone and chewed it up), but made it by lunch time. Will picked Mexican for lunch.
After lunch we walked through the museum. We then walked back to the train station, stopping at the New York Library for a short break (in the kids section). We were back in New Haven by dinner time (an exciting dinner at IKEA), and home before bed time.
I was finally able to get time in the workshop today. I have been a bit sidetracked with renovations to Will’s room over the past two weeks. One thing that has helped is trying to do two hours of work a day on the room. On the week nights, that gets progress done on the room. On the weekend, that allows me to find time to do other things without feeling guilty.
I was able to complete my two hours on the room by lunch today and take some time in the afternoon to head out to the shop. The weather has been crazy – it is mid-January and 50 degrees out.
I am making progress on the kitchen island. I have all the mortises done, and half of the tenons cut. Today I decided to build a planing stop. One of the frustrations with the workbench I have is holding the work while I hand plane. In the past I have put a board across the bench and clamped it on. That works fine if I am planing only in the direction of the grain. If I try to plane cross-grain, I need to fully clamp the work in the bench. It is a pain in the butt to always clamp and unclamp the work.
That leads me to the planning stop/bench hook I built today. I’m not sure if it is traditional, and time will tell how well it works. I took a 48-inch long 1×12 piece of pine and attached a board to the front (so it will register on the front of the workbench). I then took some thin stock (or rather made thin stock – about 1/2-inch thick) and attached it to the back and left side of the top of the board.
So far it seems to be working as planned. It makes cleaning up the long pieces of wood for the kitchen island much easier. It also gives me a nice board to chisel on and not worry about chopping up the top of the workbench. I suppose if I need to work on any pieces longer than about 44-inches I’ll need to build a new stop.
Yesterday, Susanna and I took a road trip to New Bedford, MA. We planned to visit the New England Demolition and Salvage company. The plan was to look at possibly getting a new door for the kitchen. In hindsight, I should have measured for a new bedroom door. Our bedroom door is the only really crappy replacement door in the house (hollow core, flat panel). There are tons of doors that match the style of our house, most for $50-$60. Exterior doors are closer to $150-$200.
We wound up not buying anything at the salvage store – but it is a great place to get ideas. They have an acre of claw-foot tubs. Thousands of doors and windows. And countless other treasures.
We made it a day trip, with lunch after the salvage store, and a visit to some more antique stores (and a flea market in Fall River that wasn’t worth stopping at). We aren’t really in the market for anything specific for the house, but it is nice to get out and explore. We were home in time for dinner and a movie.
This morning the boys and I visited the local flea market. The boys were on a search for a new toy. I wasn’t looking for anything particular, but of course stopped by the tool vendors to see if anything caught my eye. For $5 I picked up a vintage 1/2-inch socket chisel. The blade was in very good shape, and the price was right. Tonight I decided to sharpen it. I figured I would document how I took an old flea market find and turned it into a sharp chisel. Not that I’m trying to tell anyone else how to do it, but I figured it would be interesting to look back in a few years and see if what I did still makes sense. But maybe by then I’ll only purchase new chisels. Just not from the box store. $5 (if one doesn’t count the cost of the sharpening stones) and 15 minutes on the water stones and I have a much better chisel than any crap one can pick up at a box store.
First thing I did was take a close look at the blade to see how much metal I needed to take off. In this case the blade was in good shape (no pitting or nicks):
Next I get the waterstones ready. It is too cold to work out in the workshop this time of year, so I take over the kitchen:
Next I flatten the back starting with the 220-grit and working my way to the 8000-grit stone. I use a thin ruler on the edge of the stone so I only have to flatten the back near the tip (it saves a lot of time flattening):
Next I put the chisel in my Veritas honing guide and work my way from the coarse to 8000 grit. I will periodically turn the chisel and flatten the back as I work (to get rid of the wire that forms when aggressively removing metal). For this chisel, the process took only 5 minutes to sharpen the bevel. I sharpened this with a 30-degree bevel angle:
When I get to the 8000 grit stone, I set the sharpening jig up to add a micro-bevel. On this chisel, I alternated with polishing the micro-bevel and the back (with the chisel in the jig) a couple of times on the 8000 grit stone. I did this until I was satisfied that the entire edge was sharp.
The boys are here all weekend, so I didn’t entirely focus on working on the room. Susanna and I have agreed to each spend two hours on the room every day before we allow ourselves to sit down and watch TV. That should be incentive to make progress.
Yesterday we got most of the lath removed from the section of wall we are replacing. I also removed the trim from one side of the window and sealed and insulated the counter-weight cavity.
Today Susanna helped Will get settled into his new (temporary) bedroom. I made the trip to Home Depot to get insulation and drywall. I ran wires up to the attic to add outlets to the room. The trick will be to get a second 20 amp circuit to the attic so not all the bedrooms will share the same circuit. I installed the rigid insulation into the sloped part of the wall. Tomorrow the plan is to install the outlet boxes and add start installing drywall.