Drunken Cutting Boards (part 2)

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Second set of cutting boards complete - photo by Benjamin Wang

It has been a very busy couple of weeks. I have too many projects going on around the house and workshop right now. I am making progress on all of them, but it would be nice to have a couple more get completely finished.

The cutting boards are moving along. It is a learning experience as they get made. I made a set of them for my cousin’s wedding, but haven’t yet made any for our own house. I’m also walking a group (one at a time) though making the boards.  It is a lot more nerve wracking to be helping someone else on their project. However, I think we will be able to get 4 cutting boards each (two pairs) from the lumber I ordered. There may even be enough for a spare pair – in case we mess up one of them.

The first step was to glue up the maple into panels big enough for each board. That was done in the first drunken cutting board posting.  James Russell and I made up the first half of the blanks, and we made the first 4 boards.  Benjamin Wang and I made the second set of postings (and Ben took pictures to document the steps).

After the glue-up, we paired up boards – one of the purpleheart and one maple. The boards were squared up on the tablesaw, and planed to the same thickness. The boards were taped together with double sided tape. Ben figured out to use blue painters tape first to prevent the double sided tape from leaving residue on the wood – based on a suggestion from a worker at one of the big box stores.

Two pairs of boards matched for cutting - photo by Benjamin Wang

The pairs of boards were then run through the bandsaw and cut into wavy strips.  The cuts were then very carefully sanded to try to remove the bandsaw marks without changing the shape of the cuts.

One pair of boards after the first cut and sanding - photo by Benjamin Wang

After the boards were sanded, we carefully separated the pairs, and placed the boards back on top of each other in the same order they were cut, with the maple on the top and the purpleheart on the bottom. We then took every other strip of wood and swapped the top (maple) with the matching bottom (purpleheart) to give the first part of the wavy pattern.

The top and bottom boards were then (being careful to keep them in order) separated. We then added thin strips of cherry between the pieces and glued up the boards.

 

One board (of a pair) ready to glue up with cherry strips between the pieces - photo by Benjamin Wang

The boards were clamped up and left to glue overnight. The next day, we cleaned up the boards, cutting off the excess cherry, and planing the boards (carefully) to a standard thickness.

A pair of boards glued up drying. Each person is making two pairs. Photo by Benjamin Wang

The next step was to again pair up the boards and repeat the cuts in the other direction. We didn’t get any pictures of this step.  I’ll try to photograph it when I make the next set of cutting boards.

Overall, this hasn’t been a terrible project. It takes a couple of hours for each pair of boards to be made, and each set we make gets a little easier. I can’t take credit for this idea and method – I got it off a posting at lumberjocks.com.

House and Boat Projects

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Susanna painting porch trim with the boys

We finally had a Saturday where the weather was beautiful. At least it was beautiful until right before dinner time. The skies opened up in the evening. At least the boat seems to be keeping the rain out of the cabin – it is a small step – but having the top of the boat keep water out is not as important as the bottom keeping the water out. I’ll have to wait until next year to confirm that.

The boys had soccer in the morning. Will’s team played better than they have all season, and they tied 2-2. Ben’s team is improving as well, even though they lost – something like 4-0. Ben is showing promise as a goalie – he enjoys the position and is pretty aggressive.

After the game, the boys headed over to a village of inflatable bounce houses that had been set up adjacent to Ben’s soccer game as a fundraiser. It was $5 each play in the village, and they borrowed money to play. To pay off their debts, both boys spent over an hour in the afternoon helping Susanna paint trim on the porch. Hopefully the trim dried enough before the rain.

I did get a little work done on the boat – epoxy repairs prior to installing the deck hardware.  I epoxied the holes and will drill them out – the epoxy will keep the balsa core from getting wet if the bedding compound leaks.

The holes filled with epoxy..
The holes taped from below to keep the epoxy from draining out of the holes..

Progress

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Yesterday was a pretty good day. The boys had a half of a day at school, so I took the afternoon off of work. We had the piano tuned, which made Susanna very happy. Ben even got back on the piano and practiced for the first time in six months. It took the tuner a couple of hours, and the piano isn’t perfect. But it is much better.

Sailboat moved out of the garage - success!!!!!

And after much work, I switched out the flat tire on the boat trailer, and then with everyone’s help, we pushed the trailer out of the garage.

Today the boys have soccer games this morning, and this afternoon may be nice enough to get some chores done. Maybe even light off a fire in the fire pit.

It has been a very busy two weeks. Susanna has been working most evenings (or so it seems) as well as going to school full time during the day. I have been working on “drunken cutting boards” as a project with a group from work, which leaves the workshop in need of a cleaning (and I’m pretty sure the tools in need of sharpening).

I’m still working on power to the garage.  Hopefully that will be finished this weekend – getting power out – not the wiring completely.

 

Weekend Projects (Sunday)

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Ben, Tyler, and Will at Holmberg Orchard in Gales Ferry

Okay, I have to admit.  I didn’t get everything done that I had planned.  No real surprise to anyone that knows me. But I had a productive weekend even if I didn’t finish all my projects.

In the morning I helped Ben in the workshop. I hadn’t planned on doing any woodworking, but I would never turn down an opportunity to work with either of the boys. The two boys are working on building a gift, and there isn’t much time before it needs to be done.  I cut the big boards up to size and helped Ben on the bandsaw (he is still a little timid with the bandsaw – rightfully so).  Next, all three boys took turns using the hand saws to cut out notches needed in the project.  Will and Ben even sanded for a bit (something no one likes doing -so good luck getting an 8 year old to do a good job sanding).

I didn’t skip apple picking. Will had a friend sleep over on Saturday night. He lives pretty close to the apple orchard, so when we all went apple picking on the way to dropping him off. After a quick stop by home to drop Ben off, Will and I headed up to Home Depot and Target. Will had to get a present for his brother’s birthday, and I needed to rent a jackhammer to smash up some ledge that was in the way of running power to the garage.

I didn’t get power to the garage. I did get the ledge out of the way. The next step is to run the wiring and cover the trench. I also got  the big trench filled in. I will probably need another 1/2 yard of topsoil to level out the area, but otherwise it is done. I almost finished tying in the gutter downspout to the drain – but I needed another trip to Home Depot to get the right parts, and I wasn’t about to do a third trip today.

Ben checking his saw cut depth. The boys both use Japanese pull saws for hand work - they find them easier than western style saws.

And to finish off the busy day, Ben and I went for a short bike ride. Will decided to stay home and read.

Susanna split the day between doing homework and painting the house. The house is starting to look nice – our neighbors have been stopping by to tell us how much they like the new color scheme.

My house goals for the week are to finish the gutter downspout (tomorrow) and run power to the garage (maybe tomorrow and Tuesday). Tomorrow should also be the next step in the first batch of drunken cutting boards. Maybe I’ll be able to get the sailboat out of the garage this weekend – nothing like wishful thinking.

Weekend Projects (Saturday)

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New drain system, almost completed...

I’m taking a weekend away from the major renovations to work on some “quick” projects.  Thankfully Susanna isn’t taking a break from the major house projects.

The morning was taken by the boys’ soccer games (they had fun, but were pretty well run over by the other teams).

This afternoon I continued troubleshooting the invisible fence. I had worked on it for a while yesterday and the day before, but couldn’t find the break. And the beagle refuses to stay in the yard without the fence. On a side note, don’t ever bring your young kids to the humane society to pick out a dog with you – but that is a story for another day.

I did get the fence working after a bit of work. Then it was off to the box store to get parts for a rainwater drain system.  I had to connect into an existing system that (I am assuming) was installed when the house was built 120 years ago. I got all the parts back home, and then promptly back to the store to get the connector that I almost got, but then figured I didn’t need.  After laying the pipe, the boys and I started filling the dirt back in the trench. A tractor would be nice right now. But I could use the exercise.

Tomorrow’s goal is to get power run to the garage, move more dirt back into the trench, and do a little painting. I’d also like to take the boys apple picking, and go for a walk. I’m pretty sure I can’t do all that in one day, so I’ll have to see what I can get done.

Drunken Cutting Boards (part 1)

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The first batch of glue-ups

This seems like a day to start projects. Though honestly I started this one a couple of weeks ago when I ordered the lumber. I am planning on building four sets of “drunken cutting boards” with three other people I work with. Today, Jim Russell came by after work and we cut up the maple and glued up the boards. We should be able to complete four boards per person (two pairs).

We also cut up thin (1/8″) strips of cherry for the spacers.

Next week I’ll document the progress on the cutting boards.  The next step is to make matched pairs of boards (one of purpleheart and one of maple). Then we will cut the first wavy strips and do the first glue up.

Trenches, Trenches everywhere

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Trench for electricalconnection to the garage

Today was a day to start projects. I know, I am ADHD.  I like to start projects. Finishing is the trick.

I had two trenches dug today.  The first was a trench to bring power to the garage. I need electrical on the garage for next summer – and cleaning up the garage this winter will be a lot easier with lights. The only problem with the trench is that there is ledge at the end of the trench, and I won’t be able to get the buried cable down 12″. I’m still trying to figure out what I will do, but will probably put a concrete pad in the opening to the last bay of the garage to cover the buried cable.

The second trench is to try to eliminate part of the water problem in the basement. Originally the house had a drainage system for the rainwater. However, in one corner the drainage system was clogged.  I also think I am getting surface water draining down the hill and into the basement.  I had a trench dug out along the foundation and will connect into the existing functioning rainwater collection system. Hopefully I can get both projects done this weekend.  I may not get the power fully connected, but I want to get all the trenches filled back in by Monday.  And we still have to paint the house in time for the wedding next summer.

Will inspecting the trench along the north foundation wall.

Time Zones Suck (and other random thoughts)

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We took a short break to observe the ArizonaMemorial on our short run on Ford Island, Pearl Harbor, Hawaii

I would like to think the reason that I’m awake late on a Saturday night (ok, early on a Sunday morning) is that Susanna and I are out enjoying a rare weekend night where the boys are with their mom. That isn’t the case.  I’m sure if it were, I would have better things to do other than write on my blog.  Heck, even on a slow night like this, I have better things to do than write on my blog.  Like sleep. This is one of the joys of shifting one’s body 6 time-zones. My sleep schedule is all screwed up.

One would think that flying back to the east coast after a week in Hawaii would cause me to stay up late and sleep in late (i.e. stay on Hawaii time). A red-eye flight from Honolulu to Dulles last night allowed me to get a full nights sleep and wake up at a reasonable east coast time. But it is rough sleeping on a plane, so I’m never fully rested. Second, my week in Hawaii was spent underwater on a submarine, which never helps one get on a fixed time-zone. So here I am boring all three of my blog’s readers with my musings on my sleep patterns. Yes, I know, I found something more lame than woodworking to write about. Well done.

I have started running again. I’ll see how far that goes. I have slowly built myself up to 5k runs – and my knees feel it. Hopefully I can lose a couple of pounds which will make the runs easier on my legs.

I also ordered lumber online for the first time. I had ordered some small pieces from eBay in the past, but never the wood for a full project. I am planning on building several cutting boards (drunken cutting boards) with some of the guys I work with. The plan is to use purpleheart and maple squares, with cherry accents.  I’ll post pictures of the build here. I ordered the material from Bell Forest Products the week before I left for Hawaii.  The package arrived while I was gone, and I opened the boxes this evening. The lumber looks great. There wood is clear and straight.  The iPhone pictures don’t do the wood justice (thought the purpleheart isn’t quite purple yet – it will age to purple in the sunlight).

Purpleheart and maplefor cutting boards.

Now time to head back to bed. I’m sure I’ll have to reclaim my place and move Tucker to the foot of the bed.