Apples, Apples and Woodcarving

Will and his grandmother working on making apple crisp
Will and Grandma Mary working on making apple crisp.

We had a busy Saturday. Busy enough we had to split up into two groups.

My mom is visiting for the weekend – a nice way to start off the fall. She arrived on Thursday, and I took Friday off of work. We visited B.F. Clyde’s Cider Mill in North Stonington on Friday while the boys were at school and Susanna at work. It was interesting enough that she and Susanna decided to take Will back on Saturday while I was out with Ben.

Of course, the mill was empty on Friday, but the lines were out the door on Saturday. But they only press cider on weekends, so Will, Susanna and my mom got to see it in operation even if they couldn’t get into the store with the crowds.

That afternoon, Will decided he wanted to make apple crisp – his favorite dessert right now. My mom found a recipe and helped him make the apple crisp. It was even better than the apple crisp we had bought at the local orchard last month. I’m pretty sure Will will be making another batch (or two) now that he knows what to do (considering he ate half of the apple crisp last night after dinner).

Ben and I headed east for a different sort of adventure. I had signed him up for a woodcarving class for his birthday. It was an introduction to woodcarving at the Rhode Island Woodcarving Retreat (hosted by the Mystic Carvers).

Ben hard at work carving his dog.
Ben hard at work carving his dog.

It was an amazing experience. We arrived at 8AM and carved until after 3pm (with a few breaks). Ben didn’t get bored or frustrated, he just kept working. Even when I was getting tired, he kept going.

The group of novice carvers worked on a carving of a dog using a carving knife. It was a good pace for a start, and the project was complicated enough to challenge us without being too complicated to complete. Of course Ben was one of two people at the whole retreat under the age of 40, and I think the group thought it was nice to see someone young interested in the craft. And everyone was impressed that he was able to concentrate for over 6 hours on carving. I’m impressed that I was able to do the same (I wasn’t surprised about Ben – he has always been good at those types of projects – me not so much).

He was invited my many members of the Mystic Carving club to join the club. The club meets once a month and offers novice carving lessons at each club meeting. We will probably go to the next meeting (in two weeks) and see if Ben likes it. He loved the class, so I’m thinking we will have fun at the club.

My dog (left) and Ben's dog (right)
My dog (left) and Ben’s dog (right)

I guess now Ben needs to get some carving knives. Luckily it is a hobby that doesn’t need a lot of tools/equipment to get started. Now I need to spend a day to let my right hand/arm rest from all the work yesterday.

Building toolboxes with the boys

Benjamin's Japanese toolbox completed (minus handles). Made from maple and finished with shellac.
Benjamin’s Japanese toolbox completed (minus handles). Made from maple and finished with shellac.

I try to get the boys into the workshop a couple of times a year and build some smaller projects. It seems that it is an easier sell for Ben than for Will. However, Will does get into the projects once we get started (he just gets distracted easily – but who doesn’t).

This project was a pair of Japanese toolboxes. The boys picked out lumber earlier this week. Ben picked out a piece of maple, and Will picked out what appears to be pine.

The boxes are constructed with a simple box joint and cut nails. We are finishing them with shellac and wax. We were able to get Ben’s box completed today, and hopefully get Will’s finished tomorrow.

Joinery detail from Ben's toolbox.
Joinery detail from Ben’s toolbox.

We cut the joints on the table saw. The boys probably could have cut the joints using a hand saw in the pine, but the maple was way too hard to cut by hand. All the pieces were assembled using 2″ cut nails by Tremont Nail Company. I picked up some decorative rose-head nails to add to the character of the box. The battens on the top were nailed and clinched.

The first box turned out pretty nice. Now to find some nice handles to attach to the ends.

Finishing up projects

This weekend I (quite contrary to my ADHD desires) didn’t start any major projects and instead worked on finishing up some smaller ones. I know. Crazy. Finish projects and not start any. What fun is that? But it keeps the wife happy, so that is worth something.

Will's bat house hung on the side of the garage above the loft window.
Will’s bat house hung on the side of the garage above the loft window.

The boys and I added two more shelves to the lumber rack. We brought all the lumber up that was stored under the barn (and wasn’t already on the lumber rack under the barn). That allowed me to clean out a little under the workshop and get the trailer pushed all the way back in.

It was amazing to watch Will and Ben work together to bring up the lumber from under the workshop. Or rather, fail to work together, so each had to drag boards individually. But, I guess that is what brothers are for. Of course I didn’t take any pictures of the upgrades/cleaning so you will just have to take my word that I actually did the project. Susanna even helped by labeling the now-somewhat-organized stacks of lumber. In English and Swedish.

Last week Will and his friend, Morgan, painted the two bat houses that they had made with me a couple of weeks ago. Morgan didn’t have any exterior paint at her house, so both bat houses were painted with the green trim paint from our house and barn. Yesterday Will and I decided to hang his bat house. Will even helped me drag out the tall ladder and set it up. The bat house is high up on the south face of the garage (above the chicken coop). Now all we can do is wait and see if we get tenants.

Today I decided to make a quick spice rack. We have been keeping our spices on the bottom shelf of one of the kitchen cabinets next to the stove. It was a pain to find spices – they were a disorganized mess and one had to dig around lifting up bottles to find the desired spices. I had a few pieces of good plywood lying around, and all we needed was some steps in the cabinet to allow us to find the spices in the back. It took about an hour to cut the pieces to size and mill some sapele for the front edge of the rack. I couldn’t find my wood glue to attach the front edging, so I attached the front with a pair of screws. Anyway, the steps will be hidden underneath the spice bottles when it is filled in. The only reason I chose sapele was that I had two smaller pieces in the workshop and I didn’t feel like going out and pulling out something less expensive. And sapele isn’t really that expensive anyway.

And tonight, instead of cleaning up the workshop, I decided to write in my blog and push cleaning off for another day.

Spice rack installed. The back step is 4" deep for larger bottles. The front two are about 2" deep, with about 2" in front of the rack for a final row of bottles.
Spice rack installed. The back step is 4″ deep for larger bottles. The front two are about 2″ deep, with about 2″ in front of the rack for a final row of bottles.
Spice rack complete with spices.
Spice rack complete with spices.

Organizing the Dog Pen (or Reorganizing the Lumber Pile)

The lumber pile/junk storage/dog pen prior to reorganization.
The lumber pile/junk storage/dog pen prior to reorganization.

The last bay of the garage/carriage house is a large, unpaved area. For a long time it just served as an overflow storage area and nesting place for a large group of house sparrows. I had added a gate to the  opening so it doubled as a dog pen (in the summer). In the back of the bay I stacked a nice pile of red oak, hickory and maple to air dry. The wood pile wound up being a nice place for Tucker to sit when he got bored staring out the gate and a real pain in the a$$ when I wanted to get a board that was at the bottom of the pile.

A friend of mine is cutting up a large maple tree into slabs and needs a place to air-dry the wood for a couple of months before turning it over to a kiln. We have lots of room, if I just reorganized our stuff a bit. And I just really needed an excuse to build a lumber rack.

I had picked up boards cut from a single oak tree in Ledyard a couple of years ago, and they have been drying in the pile since then. All the other lumber was older and dry. So I could build a proper lumber rack and not worry about keeping the stickers between the rows of boards. Saturday night I headed to the home center and picked up a bunch of construction lumber to build a storage rack.

The lumber rack with most of the wood from the pile stacked on. I have lots of room for additional shelves (to be added one of these days).
The lumber rack with most of the wood from the pile stacked on. I have lots of room for additional shelves (to be added one of these days).

Sunday I emptied the barn and started building the rack. Of course, I found one of the posts for the barn had rotted, so I had a little project detour to replace that. But it wouldn’t be a good project without a few detours.  I had the rack mostly finished by that afternoon.

Yesterday I added the second row of shelving and stacked the remaining lumber from the pile on the shelf. The boys helped me clean and organize the rest of the space.  The next step will be to double up some of the 2x4s on the supports and add an additional shelf or two to help keep the lumber organized.

Today the boys helped carry up a few boards that didn’t fit on the lumber rack under the workshop and were just stacked down there. Okay, I have two lumber racks. I have a problem. I know. I have too much lumber. Of course, if you have a good deal… I’m always looking for more. I wouldn’t want to run out in the middle of a project.

But of course I have plans for the lumber. Though I’m sure I’ll never get around to it all:

  • Hickory: I have a bunch of heavy 8/4 boards that would make a nice workbench even though hickory is a pain to work with and the beams are heavy and a pain to move around. And I already have a functioning antique workbench. But it seems that making a workbench is sort of rite of passage.
  • Red Oak: I have a matched set of boards from a single tree. I was going to make bedroom furniture from it until Susanna said she likes cherry better than oak. So it will be used to make the boys furniture (and I already made night stands for them from some of it). I also have some random non-matched boards floating around. Red oak is way too common here and is usually used just for firewood (it is like it grows on trees almost).
  • Cherry: I have a bunch of cherry that Susanna and I picked up on a road trip to Western Massachusetts a couple of years ago. The cherry is for furniture for us and the house. Anyway, cherry is nicer to work with than oak.
  • Maple: I have maybe 8 boards left that a friend had gotten cheap on Craigslist before he decided that he had too many hobbies to continue making furniture. It is pretty nice spalted maple. I think the boys are going to claim a couple of boards to make Japanese toolboxes this month.
  • White Oak: A bunch of 8/4 and thicker boards. Okay, I don’t really know what I’m going to do with it. But white oak is strong and rot resistant, so it may go to outdoor projects.
  • Sapele: A few remaining boards from a stack that had gone to smaller projects and trim on the sailboat.
  • Cedar: A bunch of smaller boards that I really have no idea what to do with.
  • Some random other species: Mahogany (though the plank I have isn’t really mine, I just store it and look at it), Yellowheart, Fir, and I’m sure a few more. The boys keep taking the smaller pieces of wood and re-purposing them into swords and leaving the swords outside until they are no longer usable and become firewood and they need to make new swords.

A weekend of house projects

A three-day weekend! Every weekend should be a three-day weekend!

We had time to enjoy a date night on Friday (Comix Comedy Club at Foxwoods), get lots of house projects done, and even relax a little bit in the evenings.

Instead of starting a big project this weekend, we decided to focus on getting smaller projects finished.

I added a better bird waterer to the coop. The ducks had made a mess of the chicken waterers, so I took a piece of PVC gutter and a cheap float valve and made a new water trough for the birds. I plan on improving it in the future to make it easier to clean out, but for now it is an improvement over the old one.

The new duck/chicken water trough.
The new duck/chicken water trough. The trough is fed from a 5-gal bucket in the garage, so I don’t have to go in the cage to refill the water (though I do to clean it out for now).

We also decided to add a shelf and laundry sink to the mud room. Susanna and I worked on the shelf together on Saturday, and I installed the sink today.

Susanna working on the finishing touches of the upper shelf. We plan on adding a lower shelf above the sink later this week.
Susanna working on the finishing touches of the upper shelf. We plan on adding a lower shelf above the sink later this week.
Laundry sink installed. We picked up a kit from Home Depot. It took about an hour to assemble and install.
Laundry sink installed. We picked up a kit from Home Depot. It took about an hour to assemble and install.

I even got time to work on the third toy box for Susanna’s school. The box construction is complete, leaving only a couple of coats of varnish to put on the doors. Hopefully the weather will support delivering it on Thursday evening.

Third toy box nearly complete.
Third toy box nearly complete.

The entire household enjoyed the beautiful spring weather. Perfect for finishing projects, hanging out, or foraging for food (if you are a chicken or duck).

The chickens and ducks enjoying their time out of the coop on a beautiful spring day.
The chickens and ducks enjoying their time out of the coop on a beautiful spring day.

 

 

Second Toy Box Delieverd

Last Sunday I delivered the second toy box to Susanna’s preschool. The third box is in the shop mostly completed – hopefully I’ll get it out the door in a week or two.

Second outdoor toybox delivered.
Second outdoor toybox delivered.

The roof on the first box is in pretty rough shape after being exposed to the weather for the winter (as I had expected). I finally got the preschool to agree that a better roof is needed (than just cheap plywood). I’m going to put a corrugated PVC roof on the third box, and will retrofit the PVC roof to the first two boxes.

It is nice to start reclaiming my workshop from the piles of plywood that have been taking up space for the past 6+ months.

Finished!

The electronics charging station completed.
The electronics charging station completed.  Currently holding three iPads and a couple of phones.

I put the last coat of wiping varnish on the charging station last night. This morning I hung it in mud/laundry room.

I think I should have made it a little bigger, but it works. I think I’ll also add a power strip in the top section and try to hide the wires a little better. But a new power strip will have to wait until another day.  I’ll also need to order a couple of shorter (maybe 12″ long) lightning charging cables to keep it a little less cluttered.

This week is a good woodworking week. I finished a quick home project and have a toy box sitting in the workshop waiting for nice weather for delivery to Susanna’s school.  Two projects finished and it isn’t even February. Not a bad start to the year!

A couple of evenings in the workshop…

Nearly complete charging station.
Nearly complete charging station.

After a couple of evenings in the shop, I have the charging station nearly complete. The glue-up is finished and the piece is mostly sanded. I do have to decide if I am going to add a piece on the top to hide where the power strip will go.

I also have to route two groves in the back to allow wires to run up and down the box when it is hung on the wall. Which leads me to the final decision I’ll have to make. How to hang this on the wall… But I don’t have to make that decision today.

I added short wood pegs on the front edge of the bottom shelves to keep tablets from slipping out. The third shelf will hold phones, and the top is for the power strip.

I’ll finish the piece with a coat of shellac topped with a couple of coats of wiping varnish.  I should be able to hang it early next week.

I’m not 100% sure on how it looks, but I’ll have to wait to see how it looks hanging on the wall. I tapered the sides, but think maybe a larger taper would look better. And the shelf spacing isn’t perfect. I think the top shelf could be maybe an inch higher. Though maybe I could just clip the top inch off of the sides to make it look right. Thoughts?

Charging station (and other workshop progress)

Susanna putting a varnish finish on the second toy box for her preschool.
Susanna putting a varnish finish on the second toy box for her preschool.

Today was a good workshop day. Normally workshop time is alone time, but sometimes it is nice to have company. While, I did get most of the day alone in the shop, Susanna joined me after she came home from work. I had put the first coat of varnish on the toy box last night, and she sanded and put the second coat on this afternoon (while I glued up the charging station).

I took the morning to get started on the charging station for the new mud/laundry room. Our kitchen counter is a tangled mess most of the time (and all the time when the boys are here), so I’m constructing a simple wall mounted charging station.

The design is pretty basic. It is just a couple of shelves to hold iPads and phones. No hand cut dovetails or drawers. No back. About as simple as you can get.

The first step was to pull out a piece of cherry. The board I pulled out of the loft was about twice as much wood as I needed, but I didn’t feel like digging for a smaller board. Anyway, I have lots and lots of cherry, so no need to stress.

Rough cherry board for today's project.
Rough cherry board for today’s project.

I milled (half of) the board into two sides that are 5″ wide and 30″ long. I milled the lumber to a little less than 3/4″ thick – I think it will look nicer just a little lighter than the normal 3/4″. The sides taper from 5″ wide at the bottom to 4″ wide at the top. I milled four shelves at the same time, varying from 4 1/2″ to 3 1/2″ in width and about 12″ long.

I clamped the sides together (back to back) and cut four stopped dadoes for the shelves. The dadoes are 3/8″ wide – I picked it because 1/4″ seemed too small, and 1/2″ seemed to wide and I happened to have a 3/8″ router bit.

I set up the router table to cut the tenons to go into the dadoes. I was wanting to use the table saw, but my dado blades had a carbide tooth fall off (so I’m stuck having to get the blade repaired or order a new dado stack). Anyway, the router table worked fine.

Finally, I cleaned up the tenon cheek with a hand plane and chisels. I cut off the front of the tenon (for the stopped portion of the dado) with a hand saw and glued up the sides and the top and bottom shelf. I’ll add the two middle shelves tomorrow. I can’t do much work in the shop while the varnish dries on the toy boxes.

This is the first real project I’ve made from cherry (I made a bookshelf from cherry veneered plywood but that doesn’t count). I can see why everyone likes cherry – it is an easy wood to work with. My hand tools love cherry. It isn’t as soft as pine, but it is much easier on the tools (and me) than oak.

Charging station glue up. The middle shelves will be fit into the case tomorrow.
Charging station glue up. The middle shelves will be fit into the case tomorrow.

A quick workshop project (hip photo clipboards)

I was looking for a quick project to build with the boys in the workshop. I needed a project that they could do most of the work on – they were planned to be gifts.  I saw an idea earlier in on Matt’s Basement Workshop – and it seemed like a pretty simple quick project. Our lives this fall have been pretty crazy, and I didn’t think that I could get them to put enough work into a much more complicated project to finish in time.

The clipboards only took a couple of nights to finish in the workshop.  We built a total of 4 clipboards, they took one each and left two here.

The project required picking out some scrap – we found a piece of yellowheart in the wood pile. The lumber was milled and glued up into panels.  We then cut out 4 boards from the panel – in hindsight I think we should have made the boards a little smaller (though it is never too late to remove wood)- a 5×7 picture seems a little small on the clipboard.  The keyhole hanger was inserted in the back (we removed the waste using a drill and chisel). The boards were finished with a coat of varnish and the hardware was installed.

A completed clipboard with a picture added.
A completed clipboard with a picture added.
A simple keyhole hanger flush mounted on the back.
A simple keyhole hanger flush mounted on the back.